Pcd inserts provide faster and smoother cutting speeds, their feed rates are higher and the lifetime of these tools is also greater, when compared with traditional ceramic cutting or carbide materials.
Integration of pcd inserts as well as precision cutting tools for non-ferrous turning not only helps in holding close tolerance, but also works as an exceptional surface finish as well as increases the overall productivity of the program. We not only offer the finest quality pcd inserts for turning, but also help our customers choose the right products matching their requirements. As pcd can be applied for both roughing as well as finishing work, the most beneficial application is during high surface or tight tolerance finishes. Pcd inserts are being aggressively used for turning rather than using CBN which is mainly for ferrous metals like cast iron, hardened steel. We also recommend using these tools with non-metallic as well as metallic materials. We supply pcd inserts in various grades such as for fine finishing, medium finishing (or standard finishing) as well as coarse finishing (for abrasive materials). We provide a complete list of tipped inserts to our customers. mainly for turning pressure tanks, valves, automotive wheels and composite bearing material. As such, the major usage of pcd inserts includes machining of non-ferrous tungsten carbide metals, zinc, copper, aluminium as well as non-metal materials such as rubber, wood, plastic and ceramics. Some of the characteristics of tipped inserts are limited cutting temperature (not more than 700 degrees) and no affinity of the work material with carbon. Tipped pcd inserts are most useful for super-fine precision machining for getting a good as well as smooth surface finish. The size and structure of the tips vary with insert shapes. The substrate has a pocket that accommodates as well as supports the tip.
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The manufacturing is simpler compared to full faced inserts and it only requires a tungsten carbide base carrier as insert substrate. The major benefit of using tipped pcd inserts are that they come at a cheaper price and are economical for one use only. Tipped pcd turning insert, brazed cutting edge pcd inserts WNGA/WNMA full face pcd insert tool for precision cutting TCGN/TCMN full top surface pcd insert for machining aluminum SCGW/SCMW full top pcd insert for turning and milling
RCGW/RCMW full faced pcd insert for cnc milling Some of the advantages of having pcd inserts are longer life of cutting tools, uniform and smooth surface finish, increased productivity, higher rate of removal, reduced downtime of the machine and the affordability. Full top face milling pcd inserts have various applications such as for surface milling of automobile engine blocks, fine machining of aluminium alloys, cylinder head, and tungsten carbide, turning of cast aluminium, non-metals and copper materials. The heating capacity of full face inserts is higher compared to the other inserts and they can work better even at harsher temperature. These are widely used milling and turning CNC. The wear and tear resistance of these inserts is effective and impact the overall strength. The compound of this cutters are round in shape for maximizing the cutting edges and are applicable to specialized products. These pcd inserts helps in eliminating mistakes and increase the efficiency of cutting tools. įull face milling PCD inserts full top surface polycrystalline diamond milling insertsĪpart from having a layer of polycrystalline diamond on its insert surface, full faced insert is also compounded with tungsten based carbide substrate base. Some of our major selling products include full top surfaced pcd inserts, pcd turning inserts, pcd milling inserts, aluminium pcd cutting tools, tipped and full-face inserts, hard turning inserts. Not only have those, our highly educated and experienced designers gained expertise in custom designing tools for fitting exact customer expectations.
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We are professional manufacturer from China, focus on polycrystalline diamond precision tooling insert for machining non ferrous metals and non metal materials. Our experience in cutting tool and machining tools is age-old and we have the reputation of supplying the best cutting and machining tools.
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